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  • ZYBP medium and high frequency converter

    ZYBP series high-frequency converter is the second generation of high-frequency converter independently developed, designed and manufactured by our company. The system adopts the current stable, reliable and advanced power unit stacked wave series technology, with DSP+FPGA+CPLD processor as the control core. , using the touch screen as the human-machine exchange interface, PLC as the user interface, and adopting advanced motor vector control algorithms, which have the characteristics of high control accuracy, fast response speed, and large low-frequency torque. The products can be widely used for energy-saving speed regulation and process improvement of loads such as pumps, fans, air compressors, belt conveyors, and elevators.


    • Power range 280kW~15000kW
    • Voltage level AC 3PH 6.0kV~11kV

    ZYBP-800-10

    Vector control technology: By measuring and controlling the stator current vector of the AC motor, and controlling the excitation current and torque current of the AC motor respectively according to the principle of flux orientation, the purpose of controlling the torque of the AC motor is achieved.

    Oscillation suppression technology: Local instability will occur when the motor is lightly loaded or no-loaded. At this time, the current amplitude fluctuates greatly. The oscillation of the current may cause the system to trigger protection due to overcurrent or overvoltage. Our company adopts a superior current oscillation suppression algorithm, which can effectively suppress current oscillation and ensure stable and reliable operation of the system.

    Neutral point drift function: After detecting a unit fault, the unit can be bypassed within 100us to perform star point drift technology to maintain output line voltage balance and maximize voltage utilization.

    Faulty unit hot reset technology: If the unit fails during operation and the inverter has bypassed it and continues to run, the faulty unit can be reset during operation without waiting for the inverter to stop.

    Fast flying start technology: By collecting the frequency, amplitude, and phase information of the motor's stator voltage in real time, when a flying start is required, the initial voltage of the inverter is adjusted to be consistent with the stator voltage, and then the output voltage is quickly adjusted to normal on this basis. output. Using this technology, the frequency converter can automatically reset and then start automatically after being protected by load impact, thus avoiding losses caused by frequency conversion protection shutdown in important occasions (such as high-temperature fans in cement plants). The fast flying start technology enables the inverter to reset from the protection state within 1 second and resume operation with load.

    Efficient optical fiber communication technology: The communication cycle between the main control and the unit is 1.5us, which has extremely high communication efficiency and good real-time communication.

    Frequency conversion to power frequency: The frequency converter brings the motor to the power frequency, detects the frequency, phase and amplitude of the power grid, and then adjusts the frequency converter output to be in the same frequency and phase as the power frequency. After the adjustment is completed, connect the motor to the power grid and then disconnect from the inverter.

    Power frequency switching to variable frequency: First, the frequency converter detects the frequency, phase and amplitude of the power grid. After switching in, the frequency converter directly outputs the corresponding voltage vector to the motor, and finally exits the power frequency. This technology can meet the needs of comprehensive control of multiple motors and soft start of large-capacity motors.

    Multiple control methods: You can choose local control, remote control box control, DCS control, support MODBUS, PROFIBUS, etc.

    Communication protocol, frequency setting can be given on-site, remotely simulated, communicated, etc., and supports frequency preset, acceleration and deceleration functions.

    Output voltage automatic voltage stabilization technology: The frequency converter detects the bus voltage of each unit in real time and adjusts the output voltage coefficient according to the bus voltage to achieve automatic voltage stabilization function. Avoid the impact of power grid fluctuations on the output voltage.

    Built-in UPS power module: When the peripheral control power supply loses power, it will immediately switch to the backup power supply of the transformer in the inverter.

    Instantaneous power outage and restart function of the power grid: The power outage time can be set, and the general default value is 3 seconds, which can provide a maximum waiting time of 60 seconds.

    Project

    Technical Parameters

    Load type

    Asynchronous and synchronous motors

    Output

    Rated power

    280kW-15000kW

    Rated current

    Current operating at rated voltage of motor

    Overload capacity

    105% continuous; 130% allowed 1 minute; 150% allowed 3 seconds

    The output voltage

    Three phases:6kV,10kV,11kV ±10%

    Waveform

    Multiplex SPWM sine wave

    Enter

    Frequency

    50Hz/60Hz±5%

    Voltage

    Three phases: 6kV,10kV,11kV ±10%

    Basic performance

    Start frequency

    0—10Hz Can be set

    Accuracy

    Analog setting: 0.3% or less of the maximum frequency setting value (25±10℃)

    Digital setting: below 0.02% of the maximum frequency setting value (-10~+50℃)

    Resolution

    Analog setting: 1/2000 of the highest frequency setting value

    Digital setting: 0.01Hz (below 99.99Hz), 0.1Hz (above 100Hz)

    Efficiency

    >98%,at rated output

    Power factor

    >0.95

    Control

    Acceleration and deceleration time

    0.1~6000.0S,the acceleration and deceleration times can be set independently

    Voltage/frequency characteristics

    Determined by the selected V/F curve

    PID

    Manually set PID parameters

    Auxiliary functions

    V/F curve, low frequency compensation, rated current, current protection limit setting

    High voltage isolation

    Electromagnetic coupling, multi-channel optical fiber transmission

    Control power input

    AC 220V  2kVA

    Revolve

    Operation

    Local control (touch screen, cabinet door switch) operation, remote external control operation, and host computer operation (optional)

    Frequency given

    Touch screen digital given, multi-step speed given, external control analog signal (DC4~20mA) given

    Operation status output

    Relay status output, inverter fault, alarm, run/stop and other status indications

    Touchscreen

    Input/output voltage, input/output current, set value, fault status of each unit, operating status, transformer status, bus voltage of each unit, etc.

    Protective function

    Motor overcurrent, complete machine overvoltage, complete machine undervoltage, unit overcurrent, unit overvoltage, unit overheating, unit input phase loss, optical fiber communication failure, etc.

    Environment

    Place of use

    Place of use indoors, no corrosive or conductive gases, dust, direct sunlight, altitude below 1000 meters

    Ambient temperature/humidity

    -10℃~+40℃ / 20~90%RH No condensation

    Vibration

    5m/s² (0.6g or less)

    Storage temperature

    -20~+65℃(Suitable for short-term storage such as transportation)

    Cooling method and housing protection level

    Forced air cooling IP31, water cooling IP40